Mazda’s Hybrid-free Strategy of Necessity

mazda-tribute-credit-mazda-usa
Mazda's Tribute SUV uses Ford technology

How to make sense out of the bewildering differences in strategy by automakers today? In the case of Mazda, which rejects hybrid vehicles as a fad, the strategy may be one of necessity.

Mazda R&D chief Seita Kanai confirmed last week that Mazda still has no plans to commercialize its own hybrid technology, according to a report last week in Automobile Magazine. The Japanese automaker markets a hybrid version of its Tribute, a small SUV, which Automobile  Magazine writes off as a Ford engineered system closely resembling the technology in Ford’s Hybrid Escape. Kanai said Mazda will achieve mandated fuel economy savings by improving engines and transmissions, and by redesigning vehicles to reduce their weight.

But Kanai also admitted at the same event for reporters in Japan last week that Mazda couldn’t afford to field a hybrid. And he acknowledged that the resulting technology gap represented a worrisome problem for the company with buyers enamored of hybrids. Here’s how Kanai put it, according to Automotive News:

“We’re in real trouble,” Kanai said of the rapidly falling hybrid prices. “It’s a threat. We don’t have the resources to get involved in that kind of competition.”

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Lutz Departure Another Modest Sign of Modernization

GM's-Bob-Lutz-with-the-7-seater-Buick-TerrazaMany in the green car movement are cheering the announcement that Bob Lutz, GM’s vice chairman, will retire at the end of 2009. Environmental Defense Fund automotive guru John DeCicco celebrates the news on HybridCars.com today, calling Lutz part of a “cohort of corporate leaders who rose to the top eerily disconnected from the parallel rise of environmental values in American culture.” But a speech last week by Hyundai North America’s CEO — billed as a wake-up call by the Detroit News — reinforces the impression that changing the industry’s environmental perspective will require a much broader shift in personnel.

Lutz earned the ire of the environmentally-inclined for two reasons. As product development chief he contributed to GM’s reliance on ever larger and less fuel-efficient SUVs trucks. And he made headlines with his contempt for the theory of climate change. Dallas-based D Magazine quoted a private conversation with journalists just one year ago in which Lutz called global warming a, “total crock of ****.”

Lutz added, according to D, that, “my opinion doesn’t matter.” But how could that be, with GM gearing up to woo environmentally-minded consumers with advanced vehicles such as the plug-in hybrid Chevy Volt? Such comments reverberate louder still within the industry, signaling to junior engineers that an environment-be-damned ethic endures in Detroit’s board rooms.

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Electric Vehicles Can Cut Power Plant Pollution

Last week we saw that doing right by the environment is more complicated than simply downsizing the carbon footprint. Shifting to soot-free power sources will reduce mortality in cities, we noted, while increased use of variable wind power could jack up emissions of smog-forming NOx from the ‘peaking power’ plants that ramp up and down to balance electrical supply and demand.

Now power grid modelers at the National Renewable Energy Laboratory add another twist to this story with a report that electric vehicles (EVs) plugged into the grid can reduce NOx emissions and possibly more. Their report “Emissions Impacts and Benefits of Plug-In Hybrid Electric Vehicles and Vehicle-to-Grid Services” appears in the January 22 issue of the journal Environmental Science & Technology.

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Déjà? Are Hybrids Already Passé?

Plugs are definitely vogue at this week’s Mondial de l’Automobile in Paris. So where does the hybrid vehicle fit into the picture? It may not, according to Renault. The French carmaker says that electric vehicles, not hybrids, are needed to deliver the emissions reductions that governments and customers demand.

Renault says that it is engineering a pair of battery-powered electric vehicles (EVs), to be produced starting in 2011. As I report for MIT Technology Review today, Renault claims these EVs will be cheaper to build, cost markedly less to power, and produce far less carbon dioxide. Today they unveiled a partnership with utility géant Electricité de France to “establish electric cars as a viable and
attractive transport solution for consumers.”

And Renault is not the only major automaker planning to produce commuter-oriented EVs. Mitsubishi Motors and Daimler both announced plans in Paris last week to accelerate commercialization of small EVs — Mitsubishi with its i-MiEV minicar and Daimler with a battery version of its popular Smart Fortwo. Volkswagen’s promo materials in Paris confirmed it would join the EV club, producing a tiny commuter EV called the Up! in 2010 with a top speed of 130 kilometers/hour and roughly 100 kms of range. 

Ok you say. EV’s are à la mode. But what of the hybrid option? The question is partly semantic. Hybrid technology is everywhere if you count the mild hybrids, which employ a small but potent electric battery  to save gas by rebooting the combustion engine on a green light instead of idling through the red; some can also recuperate energy during breaking by recharging their battery. This technology is going mainstream: Renault competitor PSA Peugeot Citroën said it alone will install 1 million stop-start systems by 2011. VW spokesperson Martin Hube said his company viewed stop-start as just an evolution of internal combustion drive. “You can call it a mild hybrid but it’s just a smart technique,” says Hube. “That’s nothing new.” 

No automaker questions whether full hybrids like the Prius or GM’s plug-in Chevy Volt that can drive on either electricity or gasoline are something new. But while several showed full hybrid concept cars in Paris, fewer talked up plans to build one. Perhaps they’ve made the same calculation as Renault: it’s not worth the trouble to cram high-energy motors, batteries and an engine into a vehicle when one can go straight to the full EV instead.

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This post was created for Tech Talk – Insights into tomorrow’s technology from the editors of IEEE Spectrum.

Paris Mondial de l’Automobile Flaunts the Plug

Five years ago Toyota relaunched its Prius with a Saatchi & Saatchi ad blitz with the EV-bashing tagline “and you never have to plug it in.” Toyota’s corporate marketing manager said the idea was to show the Prius was, “not an idea that’s ahead of its time.” 

What a difference a few years can make. At this year’s Paris Mondial de l’Automobile, which opened to the press yesterday, plug-in hybrids and full-battery EVs are everywhere — and their plugs are displayed conspicuously. 

Smart, the Daimler/Swatch joint venture, towered a dangling plug over their floorspace to highlight its development of an EV model of the tiny trendy Smart Car due out in 2010. GM executives gamely held the cord of the Chevy Volt plug-in hybrid for photographers. And check out the plug on Ligier Automobiles’ EV city car!

Frank Weber, GM’s Global Vehicle Line Executive for the Volt, explained the shift to me in dollars and cents, or rather euros and centimes. “If you say that the charge costs less than a euro per day, it’s that simple,” says Weber. “Plugging in means saving, being able to drive and don’t watch the signs at the gas station. This is what the plug means. It’s now looked at as an opportunity and like, well ok at night you have to plug it in but you would do this anytime because the moment you plug it in you know that you save.”

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This post was created for Tech Talk – Insights into tomorrow’s technology from the editors of IEEE Spectrum.

Hub Motors: When EVs Smash Open Auto Design

Chrysler leapt back into relevance this week announcing no less than four EVs in development — at least one of which it promises to sell in 2010. Most intriguing for this fan of EV technology is its claim to be experimenting with permanent magnet in-wheel motors for an plug-in hybrid version of the Jeep Wrangler. That step would be an exciting leap in auto design where the electric drivetrain frees the automobile from its heavy and design-constraining mechanical transmission and driveshafts.

For a sense of the hub motor’s potential design impact, consider the experimental Reconnaissance Surveillance Targeting Vehicle that General Dynamics built for the U.S. Marine Corps. The “Shadow” is “a four-ton armored truck that has the payload of a Humvee and yet is svelte enough to deploy from a tactical aircraft.” The Shadow used a series hybrid design in which the engine serves only to keep the lithium battery charged in extended range use–much like GM’s vaunted Chevy Volt.

Unlike the Volt it transmits power to the wheels via power cables, rather than using its stored electricity to drive a central motor and mechanically distributing it to the wheels. The result is unprecedented traction thanks to the direct control of each wheel by its hub motor and the wheels’ freedom to range up and down almost half a meter.

Then there’s the Shadow’s metamorphosis when it rolls out of a V-22 vertical take-off tactical plane. Sizing for the V-22’s cargo hold constrained the Shadow’s chassis to just 150 cm side to side — way narrower than the 215-cm-wide Humvee. How to ensure stability in operation at that width? Upon exiting from the V-22 the Shadow extends its wheels sideways 20 cm beyond the chassis, achieving a total wheelbase of 190 cm. The key is a folding pneumatic suspension, something that’s all but impossible with a mechanically-driven wheel.

The Shadow was General Dynamics’ 2004 bid for what has since become the joint U.S. Army – Marine Corps Joint Light Tactical Vehicle program. Development contracts for the vehicles are expected to be announced next month.

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This post was created for Tech Talk – Insights into tomorrow’s technology from the editors of IEEE Spectrum.